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Material Handling Equipment In India


Material handling equipment refers to the equipment used to handle materials and goods that are moved, protected, stored, and controlled throughout the manufacturing, warehousing, distribution, consumption, and disposal processes. Material handling is a process that includes a variety of manual, semi-automated, and automated equipment and systems that assist logistics and keep the supply chain running smoothly.

There are some of the main tasks a material handling equipment can perform:


  • Allocation of resources
  • Production scheduling
  • Process and flow management
  • Inventory control and management


In manufacturing, distribution, and transportation, a company’s material handling system and processes are put in place to improve service, minimize inventory, shorten delivery times, and lower overall costs.


What Is the Function of Material Handling Equipment?


Materials and products are moved, protected, stored, and controlled using a variety of manual, semi-automated, and automated material handling equipment and technologies during manufacturing, distribution, consumption, and disposal. These are some of them:


  1. Storage and retrieval systems that are automated
  2. Vehicles with self-guiding technology (AGVs)
  3. Data collection and automatic identification
  4. Wheels and casters
  5. Controls
  6. Conveyors
  7. Equipment for the dock
  8. Ergonomics
  9. Equipment hoisting
  10. Robotics in the workplace
  11. Material handling systems that are integrated
  12. Order fulfilment methods for items
  13. Trucks with lifts
  14. Workstation cranes and monorails
  15. Cranes in the sky
  16. Racks with protective guarding for packaging
  17. Software \Sortation \Storage


What Is the Role of Material Handling?


Every industry uses material handling systems, including:


  1. Aerospace \Appliance
  2. Automotive \Beverage \Chemicals
  3. Consumer products construction
  4. E-Commerce \Food \ Hardware \Hospital \Manufacturing
  5. processing of materials
  6. Paper \Pharmaceutical \Plastics
  7. Retail
  8. Warehousing and distribution


What Are the Principles of Material Handling?


It’s critical to use best practices when developing a material handling system to guarantee that all of the equipment and operations in a facility—manual, semi-automated, and automated—work together as a single system. A well-designed system will improve service, reduce inventory, shorten delivery time, and cut overall costs in manufacturing, distribution, and transportation by examining the material handling process goals and aligning them to recommendations such as the top 8 Principles of Material Handling. These are some of the principles:

At the commencement of the design, define the needs, strategic performance targets, and functional specifications of the proposed system and supporting technologies. Consultants, suppliers, and end-users, as well as management, engineering, information systems, finance, and operations, should all contribute to the plan’s development.

Material handling procedures, equipment, controls, and software should all be standardized and capable of performing several jobs in a variety of operating situations.


Work: To improve productivity, material handling procedures should be simplified by decreasing, combining, shortening, or eliminating redundant movement. Using gravity to aid material movement and using straight-line movement as much as possible are two examples.

To make the most efficient use of space inside a facility, maintain work areas tidy and clutter-free, optimize density in storage areas (without sacrificing accessibility and flexibility), and utilize overhead space.

From receiving, inspection, storage, production, assembly, packaging, unitizing, and order selection, to shipping, transportation, and return handling, material movement and storage should be coordinated throughout all stages.


Environment: When developing the system, energy use and potential environmental impact should be taken into account, with reusability and recycling processes integrated whenever possible, as well as safe practices for handling hazardous materials.

Automated material handling technologies should be used whenever practicable and where it makes sense to improve operational efficiency, responsiveness, uniformity, and predictability.

Life cycle cost study: For all equipment designated for the system, a life cycle cost analysis should be performed. Capital investment, installation, setup, programming, training, system testing, operation, maintenance and repair, reuse value, and eventual disposal should all be taken into account.


Did You Know


  • In the end, 39% of people purchase pricey cranes and hoists.
  • 33% of people purchase cranes and hoists that do not meet safety norms.
  • 53 per cent of projects requiring cranes and hoists wind up costing too much.
  • Cranes and hoists were delivered late in 63 per cent of the projects, causing delays.
  • Cranes and hoists break down in 49 per cent of sectors, causing production downtime.
  • After-sales service and replacement parts are a concern for 57% of respondents.
  • 19% purchase Cranes & Hoists that are unsuitable for their needs.


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